Cylinder and Drilling Analysis

 

 

 

Icon Access:

Location: 2D/3D \ Cylinder and Drilling Analysis

 

Development:

End

Operation

Operation

 

 

End

 

Search and group available geometries with drillings in a part set in order to mill them by automatically applying the adapted method. The set of features are grouped into two dialog boxes:

 

 

The dialog box "Analysis of drillings and cylinders" allows to configure the analysis.

By default the analysis is performed on the whole part but it is possible to limit the research in one direction in order to speed up the scan.

 

The configuration options for the analysis can be set by default in the machining options.

 

 

The "Sorted Drillings" dialog box groups the set of drillings on the part found by TopSolid'Cam.

 

The "2D View" dialog box allows you to see the detected stacks and modify the correspondences between the cylinder stacks and the milling methods.

 

"Creation" mode corresponds to the cylinder stack actually detected by TopSolid'Cam on the part.

 

"Preview" mode corresponds to the cylinder stack used by TopSolid'Cam for searching an association with the milling method.

 

 

The dialog box "Execute Methods" allows to configure the execution of methods.

 

Configuration options

 

 

 

A results window that specifies all sorted drillings is displayed.

 

By default all the part is analysed but it is possible to define an area to limit the analysis.

 

- To create this area just use the fonction [ Equipment / Part / Part analysis limitation].

- To limit the analyse to this area it is necessary to select it in the list     below.

 

 

 

           Sorted Drillings

 

 

 

Ĝ=12mm

[A:0°;B:0°]

 

Feature(s)

 

 

(2 Drillings) p=10mm

 

 

 

Drilling 1: No compatible method

 

 

 

Drilling 1: No compatible method

Ĝ=12mm

[A:0°;B:0°]

 

Feature(s)

 

 

(3 Drillings) p=10

 

 

 

Drilling 1

 

 

 

Drilling 2

 

 

 

Drilling 3

Ĝ=12mm

[A:0°;B:0°]

 

Feature(s)

 

 

(3 holes tapped) p=23.75mm

 

 

 

Tapping 1

 

 

 

Tapping 2

 

 

 

Tapping 3

 

 

 

Operation

 

TopSolid'Cam studies the selected part in order to retrieve the geometric characteristics that define the holes to make such as the cylinder diameter, the cylinder stack, etc.

 

Following this analysis, four cases are available:

 

TopSolid has found only one method for completing the geometrical form.

 

TopSolid has found several methods to achieve the geometric shape.

Select the one to use using the icon or by clicking the question mark.

 

A method has been selected from the list to complete the geometric shape found by TopSolid'Cam.

 

No method has been found by TopSolid'Cam for the geometric form.

 

 

You will therefore be able to machine (by checking the box ) only the groups  and .

 

Other commands are available:

 

Merges two operations into the same stack (often, these two operations have been manually separated using the Separate function).

 

If several milling methods correspond to the cylinder stack, this icon allows you to validate the first method directly.

 

Allows access to the drill hole analysis configuration.

 

  • It is possible to choose the options to be displayed in the drilling analysis:

The WCS, the diameter, the depth...

It is also possible to automatically reduce the drilling tree.

 

  • Grouping options can be selected and prioritized:

   Feature

allows a grouping according to the type of machining (drilling, countersinking, tapping...)

Method

allowsgrouping according to the number of stages and the shape of cylinders in the stack.

Process

allows a grouping according to the associated machining process on the operation of the part document

Work Coordinate System

allows grouping according to the orientation of the stacks.

Diameter

allows grouping according to the diameter of each cylinder of the stack.

Depth Value

allows grouping according to the total depth of the stack.

Altitude

allows grouping according to the starting altitude of the stack.

Color

allows grouping according to the color of each cylinder of the stack..

 

  • It is possible to choose machining options to be applied automatically to all the operations selected in the hole analysis.

"Check collisions": when the option is enabled collision detection is forced for all drilling operations.

"Apply depth from top element": when the option is activated the depth of each hole with the "full definition" type is automatically applied to the top of the stack.

 

Selects the milling method to associate to a cylinder stack.

This icon also allows you to change the method by deleted certain operations, for exemple, a centering or front hole.

 

 

 

Operation

 

Filters

 

Having filters allows you to eliminate some results in order to best view the missing information to be entered:

 

Eliminates all cylinders that have been completely milled from the analysis results.

Eliminates all cylinders that have been partially milled from the analysis results.

This option is only visible if the search for partial cylinders was requested in the hole analysis configuration.

Eliminates all stacks that have been partially milled from the analysis results.

 

A stack is considered to be partly machined if part of the cylinders constituting it has been previously machined by a machining operation

In the list of holes, a hole considered as partly machined is shown in blue with the info "drilling (partly machined)"

Eliminates all stacks that have been completely milled from the analysis results.

 

A stack is considered to be fully machined if all the cylinders constituting it have been previously machined by a machining operation.

In the list of holes, a hole that is considered to be completely machined is shown in blue with the info "drilling (fully machined)"

Eliminates all stacks which have no angular solution.

Eliminates all stacks with one compatible milling method from the analysis results.

 

Eliminates all stacks with several compatible milling methods and for which a method is already selected from the analysis results.

 

Eliminates all stacks with several compatible milling methods and for which a method has not been selected from the analysis results.

 

Eliminates all stacks with no milling method from the analysis results.

When holes have been manually hidden this button allows you to show them again.

To distinguish them in the list the holes that have been hidden appear in gray.

 

Sorted holes                                                                              Sorted holes

NC Part1                                                                                   NC Part1

(4 holes)                                                                                    (4 holes)

Hole 1: (d1=d2)                                                                        Hole 1: (d1=d2)

Hole 2: (d1=d2)                                                                        Hole 2: (d1=d2)

Hole 3: (d1=d2)

Hole 4: (d1=d2)

 

 

 

 

To hide/show a hole manually just right-click on it and choose Show/Hide.

 

 

Matches

 

When the cylinder stack on the part does not allow TopSolid to match the milling method, you can delete the matching criteria.

 

right-click the operation. Then in the geometry topic, select one of the following four options:

 

Include chamfers

Takes into account the chamfers in the method selection.

 

Omit Chamfers

Does not take into account the chamfers in the method selection.

 

Include bottoms

Takes into account the drilling bottom in the method selection.

 

Omit Bottoms

Does not take into account the drilling bottom in the method selection.

 

 

In the example below, the drilling analysis cannot match the "Drilling + Spot Facing" method due to the presence of a lead in chamfer.

By using the option Omit Chamfers for analyzing this operation, the correspondance is done.

 

 

No method found due to lead in chamfer

A method can now be found because the chamfer is no longer taken into account

Omit Chamfers

 

Drilling Merge and Separation

 

A cylinder stack can be made up of several successive methods.

If desired, you can separate them manually in order to delete part of the stack and apply different methods.

The reverse operation consists of merging these stacks.

 

Separate

In the 2D View box, this icon allows to position the red cursor on a cylinder in order to split the stack in two.

 

 

- When the analysis of cylinders is reset it is possible to keep all the separations made by checking the box apply cuts.

 

- The regeneration of the document keeps the cuts.

 

 

Merge

In the "Sorted Drillings" box, this button allows you to merge two operations from the same stack.

 

 

The example below shows a stack of three cylinders.

No method (for our example) is available to complete this stacking.

However, a "Drilling + Spot Facing" method and a "Back Spot Facing" method are available.

By separating the stack you can use these two methods.

 

 

No method found automatically because the three cylinder stack does not match a method

A method can now be found because this stack has been cut into two

separation of stack into two.

 

 

 

Right-clicking an operation or operation group in the "Sorted Drillings" window allows you to view them on the part and right-clicking a part cylinder allows you to find it in the "Sorted Drillings" window operations list.

 

Double-clicking the arrow going across a drilling allows you to reverse the milling direction (through drilling).