Roughing

 

 

Icon Access:

Location: Turning \ Roughing

 

 

Development:

End

Operation

Operation

Label

 

 

 

End

 

Using a carting/facing roughing tool or a groove tool, remove the volume of material found between the solid representing the raw part and the solid representing the finished part, by taking into account possible stocks to leave.

Milling consists of completing several passes parallel to the Z-axis, facings parallel to the X-axis (or transversal passes using the grooving option), or successive passes parallel to a given direction or parallel to the milled profile.

Milling takes into account the possible bounds set by the user and the geometric characteristics of the tool (maximum plunge angle and forward angle).

 

 

There are two possible milling modes.

 

 

Paraxial Roughing

 

Paraxial roughing consists of successive parallel passes on the Z-axis, one direction or one contour.

The pass can be constant or variable. These options are available in the main milling tab.

This is the default milling type.

 

 

Groove Roughing

 

Groove roughing consists of a series of perpendicular passes on the Z-axis. This milling type can be enabled by double-clicking the tag icon box "Milling Type".

 

Boost turning

 

The Boost Turn roughing consists of a succession of passes in a free direction. The tool path is optimized for constant stock removal. This type of machining can be activated by double clicking on the tag icon "Type of machining".

 

 

 

 

Operation

 

The roughing cycle is a multiple pass cycle whose depth at each pass can be constant or variable.

The roughing direction can be horizontal, that is, parallel to the Z-axis, vertical and therefore perpendicular to the Z-axis, or parallel to a given direction or a profile.

TopSolid'Cam's roughing module processes the entire volume of material found between solids that define the raw and finished parts, while taking into account possible stocks to leave, the plunge angle, and the forward clearance angle.

The plunge angle is identical to the HA angle and the forward angle is identical to the VA angle.

However, for a inner tool, the plunge angle is identical to the VA angle and the forward angle is identical to the HA angle.

Faces that make up the model to mill are cut into horizontal planes, parallel to the XY plane and to each other, to take into account the tool corner radius value and the stock to leave. These planes are regularly spaced at a value equal to the milling pitch (pass depth).

 

Operation

 

From the Turning menu or using the mouse (by selecting or not selecting a face with the right mouse button), select the "Roughing..." menu.

 

A toolbar appears on the left of the screen, along with a label in the graphic area.

 

 

You can then modify values by

 

 

 

Select Favorite

 

Instead of modifying n values, this option allows you to restore (or save) values that have already been entered.

 

 

Select the tool to use

 

By default, if the previous operation tool can be used, it is reused for this operation (the name of the tool appears in the graphic area next to )

 

If the previous tool is not suitable or if this is the first operation, you must select a tool to validate the operation ()

 

 

Define Cutting Conditions for Operation

 

Use this icon to modify the cutting conditions of the current operation.

 

 

Define or Add Geometries to Machine

 

Use this icon to select (or remove) machinable geometries.

This geometry is automatically added, by first selecting the geometry and right-clicking "End c". You do not have to access the icon to do this.

 

Define Milling Boundaries

 

You can also apply trims (XYZ or contour) to the current operation.

 

 

Define All Milling Settings

 

Each milling has specific settings. Use this icon to access all settings (such as stocks to leave, altitudes, plunge modes, milling modes, etc.)

 

 

Define ISO File Settings

 

Use this icon to define which comment to use for the ISO code or to decide which inclined plane matrices to use.

 

Define colinear axis

 

This icon is available only if the current machine has colinear axis.With this icon it will then be possible to choose the axis drives by the operation.We also can choose the Z value of the fix axis.

 

Define Operation Properties

 

Use this icon to define whether you would like to update the stock or calculate the result later.

 

 

Confirm

 

To confirm the current operation,

pressing this icon

to right-click outside the window and use the "OK" menu

 

 

Cancel

 

If you wish to cancel the operation, click this icon.

 

 

Preview

 

          Display or hide the machining area.

When this is hidden, this area is not calculated, and response times improve.

 

 

Show Label

 

           Allows you to display or hide the graphic area label.

 

 

Editing Update

 

Each time a setting is changed (such as the axial depth), all calculations for updating the hatching area and the trajectory are triggered.

The setting change may take a few moments.

In several cases, settings must be modified before updating the calculations. For this, press this icon. In the case, the hatching area and trajectory (for example) are not recalculated before pressing this icon again.

 

 

 

 

 

Label

 

Click the different areas in the image below

 

 

 

Paraxial Roughing

Type of Machining

Stock to Leave Method

Stock to Leave Constant

0.5mm

Depth Value

5mm

Pocket Plunge

No

Machined Zone

zone

Trajectory Preview

Yes

 

 

Groove Roughing

Type of Machining

Stock to Leave Method

Stock to Leave Constant

0.5mm

Auto

No

Groove Roughing Method

Radial Pass Depth

-

Number of Program Points

Program Point

Machined Zone

area

Trajectory Preview

Yes

 

 

 

Boost turning

Type of Machining

Stock to Leave Method

Stock to Leave Constant

0.5mm

Depth Value

5mm

Pocket Plunge

No

Machined Zone

area

Trajectory Preview

Yes

 

 

 

 

Visibility management when editing the operation:  click on the icons below

 

Machine visibility

WCS visibility

Tool visibility

Collision visibility

Stock and finish visibility

 Tool paths visibility

 

 

 

 

 

  • Instead of entering all of the settings for each of these icons, you can also copy the settings that have already been entered into an operation by dragging this operation (with the left mouse button) from the operations list to the icon where you wish to copy.

 

  • It is so possible to machine multi-body finished parts, e.g. mechanically welded assemblies.

 

 

In the following example, we can select a start face on the orange part (1) and an end face on the purple part (3).

 

All it takes is for the bodies to be in contact with each other.