Simulation / Verification

 

 

 

 

To better view the operation(s), TopSolid proposes two options with proper representation modes.

They can be accessed from the right-click menu on the operation we want to verify or the part in order to verify all operations, or from the Verification tab:

 

  Part 1

 

Side Mill

 

 

 A° C°

 

 

 

  Surfacing

 

CN Operation Manager

 

Simulate

 

Simulate From Point

 

Verify

 

Edit

 

Delete

 

Run

 

Up-to-date / Not up-to-date

 

Enable / Disable

 

Display / Hide

 

Tool Min Length

 

Measure the distance between the tool and the part

 

 

Link Movements

 

Methods

Search

 

 

Additional CN Operations

 

Modify Display Options

 

 

End Milling

 

Edit ...

 

 

Trajectory 2

 

Delete

 

 

CAD

 

 

  Shape 1

 

 

 

 

 

 

 

 

 

 

 

Simulation Mode:

 

Several options are proposed in this mode:

 

Material Removal

With Material Removal

Without Removing Material

 

Simulation Mode

The programming simulation mode where only the tool is represented.

Simulation Mode, such as on the machine.

 

Display options

The option Erase tool path display (if we asked to see all the tool path in the simulation options) allows to erase the display of the already done tool path and so we will only see the tool path since the current position.

Allows to show / hide origins during the simulation.

This option is available only in machine simulation mode.It allows to see the power axes rotation in the simulation.

We can visualize :

Part rotation in turning operations,

Tool rotation (with Andrea head)

 

Tool display options

 

During the simulation in programmation mode it is possible to select the tool elements to visualize by clicking on the icon black arrow .

 

 Cutting edge

Tool

 Tool and attachmentt

 Machine head

 

 

It is also possible to show the tool in wireframe, semi-transparent or opaque render.

 

 

 

Others display options

 

Simulate with time increment.

The simulation speed is proportional to the feed rate of the operation.

Simulate with length increment.

The simulation speed is constant.It does not depend on the feed rate of the operation.

 

Simulation

Two-size Mill with D20 L35 SD20 Extension

 

3D Roughing

 

 

Position

 

 

 

 

CURRENT

TARGET

 

AXES

X

36.205

37.500

X

0

Y

12.528

15.000

Y

0

Z

383.300

383.300

Z

500.000

 

 

 

A

0

 

 

 

B

0

 

 

 

C'...

0

 

 

 

 

 

 

 

 

 

 

FR

60mm/min

(feed rate)

 

 

Simulation Speed

 

A right click on the simulation window allows to personalize it.

It is possible to adjust the font size, the decimal digits and to display the following informations :

 

  • Tool Current Position

  • Tool Target Position

  • WCS description,

  • Operation description

  • Program description

  • Tool Description

  • Feed Rate

 

Verification Mode:

 

In the verification mode we can choose between machine simulation mode or programming simulation mode.

 

 

 

Programming simulation mode

When this simulation mode is active we simulate the operations only with the tool.

 

 

Machine simulation mode

When this simulation mode is active we simulate the operation with the tool and the machine.

The command "Display static tool " is so not taken into account in machine mode.

 

When this option is active we detects the collisions.

 

Start in Turbo Mode

This option allows to directly display the material removal result in a Z buffer view.

It is only accessible when millings sharing the same WCS are verified.

The turbo mode is not available in machine simulation mode.

 

 

Start in Animation Mode

You can view the animation of the tool that removes the material following the set trajectories.

This mode allows you to view millings having various WCSs. However, the calculations are more cumbersome and therefore take more time.

 

 

 

In the simulation:

 

Several sliders appear to adjust the speed and position of the simulation:

 

Simulation position

When there are several operations selected for simulation, this cursor allows to move through the machining range from operation to operation.

represents the beginning of the machining range and represents the end of the machining range.

 

 

Operation position

When an operation is long this cursor allows to move on the tool path of the operation being simulated.

represents the beginning of the tool path and represents the end of the tool path.

 

Simulation Speed

This slider is used to set the overall speed during the simulation.

represents the minimum speed and represents the maximum speed.

 

.

Power axis simulation speed

 This slider is used to set the simulation speed of the power axes.

represents the minimum speed and represents the maximum speed.

 

Speed coefficient for rapid movements

This slider is used to set the simulation speed of the rapid movements. It is a coefficient in relation to the value of the rapid feed rate defined in the machine.

allows to reduce the speed of the movements in rapid to the maximum and allows to return to the value set in the machine for rapid feed rate.

This last cursor is only accessible with the time-based simulation. .

 

In the verification:

When the verification calculation is finished, we can perform a comparison using the right-click menu or Verification tab to check the difference between the verification result and the Design part.